Oil and gas refinery at blue hour

Lead Process Engineer · Oil, Gas & Carbon Capture

Lead Process Engineer with 21+ Years in Oil & Gas and Carbon Capture Projects Worldwide.

I'm Abhay Thuturkar — a Lead Process Engineer with 21+ years across feasibility, FEED, detail engineering and commissioning for refinery, gas processing and carbon capture units worldwide.

HYSYS ·HTRI ·KORF ·PIPENET ·HAZOP ·SIL ·QRA ·API ·Shell DEP ·FEED ·Detail Engineering ·Commissioning ·PSV Sizing ·Flare Studies ·HYSYS ·HTRI ·KORF ·PIPENET ·HAZOP ·SIL ·QRA ·API ·Shell DEP ·FEED ·Detail Engineering ·Commissioning ·PSV Sizing ·Flare Studies ·

21+

Years of experience

8

Companies & operators

5+

Years on-site at KNPC, Kuwait

UOP

Certified Process Engineer

About

Abhay Thuturkar, Lead Process Engineer

Comprehensive process engineering capabilities across the project lifecycle.

Hands-on with process documents including design basis, PFDs, HMBs, P&IDs, equipment sizing, cause & effect matrices, flare load studies, hydraulic and thermal calculations, PSV sizing, and operating philosophies.

Strong commissioning and operations background — startup support, troubleshooting, performance evaluation, and PG test runs at world-class facilities including Reliance Jamnagar and Kuwait National Petroleum Company (KNPC).

Conversant in HYSYS, HTRI, KORF, PIPENET, and international codes including API and Shell DEP. Active participant in HAZOP, SIL, QRA, HAZID, ENVID, ISD, ESIA, and PSSR reviews.

Selected project domains

Carbon Capture

CO₂ capture, compression, dehydration and transport process design and integration.

Gas Processing

C1–C4 separation from associated gases, gas plant design and debottlenecking.

Refineries

Crude unit basis engineering, JERP, WAO utility, J3 gasification integration at Reliance.

Fertilizer & Chemicals

Ammonia, Ammonia Carbonate and AN-melt process units.

Energy Efficiency

Capacity enhancement, bottleneck studies, energy-saving schemes.

Safety Studies

HAZOP, SIL, QRA, HAZID, ENVID, ISD, ESIA and PSSR reviews.